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Thermoformed Product "Concept-To-Reality"

Have you ever had an idea, and sketched a rough design on your dinner napkin? Then wondered who could possibly bring your thermoformed plastic concept to life?

This is a common request from many of our customers, for our engineering team here at Spencer Industries Inc.

We can help turn that Concept into Reality. Spencer Industries will assign one of our team members to work one-on-one with you to help manage your project.

See a common step by step method below


  • Rough Draft Idea
  • Engineering creates 2D Drawing
  • Accurate Quote Provided
  • 3D Part Data Generated
  • 3D Mold is Designed
  • Production Mold is Created
  • Thermoformed and CNC Trimmed
  • Finished Plastic Product
  • Award Winning Consumer Products


Our Plastic Thermoforming Process

  1. Rough Concept
  2. All product starts with some type of rough concept. We receive many different types, even one like the paper towel displayed above.

  3. 2D Drawing
  4. Our engineering team will then create a 2D Drawing.

  5. Quote
  6. Once the final size is established, we provide an accurate quote.

  7. 3D Part Data
  8. Before tooling fabrication can start a 3D data is generated for accuracy.

  9. 3D Mold Design
  10. A thermoforming mold is designed to provide the best material distribution for the acutal part's specific geometry.

  11. Production Mold
  12. A production temperature controlled mold is created and actual samples are provided.

  13. Thermoformed and CNC Trimmed Product
  14. Dimensionally repeatable product is then produced and trimmed in required quantities.

  15. Finished Product
  16. Proper design and material selection allow us to provide durable products to our customers.


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Design by: Melissa Schaefer

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